The solution to the problem of designing workshops while ensuring the continuity of production
Keywords:
complete production areas technological equipment, repair cycle, cost-effective operation of technological equipment, network structural models the stage of “exploitation” of machinery, precision and process stability.Abstract
The developed methodology of designing production sites that use a flexible schedule repair of equipment, which allows you to avoid stopping the main production. The project area can include three main points:
1. The composition of the machines in production shops with low operating cost for maintenance of technological equipment.
2. Operation of machines and devices in the workshops with their simultaneous repair.
3. The joint use of the machines plant with sequential shutdown for repair.
The first aimed at increase of profitability of use of the equipment for the purpose. The second and third to ensure the continuity of the production process. Their implementation allows to exclude suspension of production and reduce downtime repair. The algorithm a priori estimates of the length and structure ofthe repair cycle of machine tools and tooling production units, producing a limited item. The principles of construction of structural models the stage of “exploitation” machines of the individual production units. The use of equipment according to the developed structure allows us to provide technological precision, process stability and continuity of the production process of manufacturing parts.
References
Вороненко, В.П. Проектирование машиностроительного производства: учеб. для вузов/ В.П. Вороненко, Ю.М. Соломенцев, А.Г. Схиртладзе. – М.: Дрофа, 2007. – 348 с.
Мельников, Г.Н. Проектирование механосборочных цехов: учебник для машиностроитель-ных специальностей вузов/ Г.Н. Мельников, В.П. Вороненко; под ред. А.М. Дальского. – М.: Ма-шиностроение, 1990. – 350 с.
Chen, M.C. Design of manufacturing systems bya hybrid approach with neural network metamodelling and stochastic local search / M.C. Chen, T.Yang // International Journal of Production Research. – 2002. – Vol. 40, No. 1. – P. 71–92. DOI: 10.1080/00207540110073055
Rao, H.A. Design methodology and integrated approach for design of manufacturing systems / H.A. Rao, P. Gu // Integrated Manufacturing Systems. – 1997. – Vol. 8, nо. 3. – Р. 159–172. DOI: 10.1108/09576069710181974
Manufacturing system design with optimal diagnosability / J.P. Liu, Z.B. Luo, L.K. Chu, Y.L. Chen // International Journal of Production Research. – 2004. – Vol. 42, nо. 9. – Р. 1695–1714. DOI: 10.1080/00207540310001645147
The design architecture and implementation of an integrated manufacturing system / S.H. Choi, J.S.L. Lee, T.N. Wong, Y.X. Dai // International Journal of Computer Integrated Manufacturing. – 1997. – Vol. 10, nо. 1–4. – Р. 232–244. DOI: 10.1080/095119297131336
Единая система планово-предупредительного ремонта и рациональной эксплуатации
технологического оборудования машиностроительных предприятий/ под ред. М.О. Якобсона. – М.: Машиностроение, 1967. – 592 с.
Типовая система технического обслуживания и ремонта металло- и деревообрабаты-вающего оборудования/ под. ред. В.И. Клягина и Ф.С. Сабирова. – М.: Машиностроение, 1988. – 672 с.
Кутай, А.К. Технологическая точность станков и оценка качества их ремонта/ А.К. Ку-тай, Р.С. Кайрук// Станки и инструмент. – 1969. – №7. – С. 12–14.
Серегин, А.А. Анализ и синтез модели управления оборудованием производств с ограни-ченной номенклатурой продукции/ А.А. Серегин// Вестник Оренбург. гос. ун-та– 2012. – №1. – С. 200–206.
Серегин, А.А. Управление эксплуатацией станков и приспособлений/ А.А. Серегин// Технология машиностроения. – 2011. – №9. – С. 38–40.
Local Fourier Analysis of Multigrid Methodswith Polynomial Smoothers and Aggressive Coarsening / J. Brannick, X. Hu, C. Rodrigo, L. Zikatanov // Journal: Numerical Mathematics: Theory, Methods and Applications. – 2015. – Vol. 8, nо. 3. – Р. 1–21. DOI: 10.4208/nmtma.2015.w01si
Bai, Z.-J. Superoptimal Preconditioners for Functions of Matrices / Zheng-Jian Bai, Xiao-Qing Jin, Teng-Teng Yao // Numerical Mathematics: Theory, Methods and Applications. – 2015. – Vol. 8, no. 10. – Р. 515–529. DOI: 10.4208/nmtma.2015.my1340
Haber, E. A Multilevel Method for the Solution of Time Dependent Optimal Transport / E. Haber, R. Horesh // Numerical Mathematics: Theory, Methods and Applications. – 2015. – Vol. 8, no. 3. – Р. 97–111. DOI: 10.4208/nmtma.2015.w02si
Серегин, А.А. Согласованный ремонт станка и приспособления/ А.А. Серегин, А.А. Ша-тилов// Ремонт, восстановление, модернизация. – 2006. – №1. – С. 26–28.
Серегин, А.А. К вопросу о реновации тяжелых станков и средств их технологического оснащения/ А.А. Серегин, А.А. Шатилов// Труды ГОСНИТИ. – М., 2013. – Т. 113. – С. 75–85.
Врагов, Ю.Д. Анализ компоновок металлорежущих станков. Основы компонетики/ Ю.Д. Врагов. – М.: Машиностроение, 1978. – 208 с.
Hardgrave, W.W. Geometric Model and Graphical Algorithm for f Sequencing Problem / W.W. Hardgrave, G.L. Nomhauser // OperationsResearch. – 1963. – Vol. 11, iss. 6.
Königseder, C. Improving design grammar development and application through network-based analysis of transition graphs / C. Königseder, T. Stanković, K. Shea // Design Science. – 2016. – Vol. 2. DOI: 10.1017/dsj.2016.5
Modeling customer preferences using multidimensional network analysis inengineering design / M. Wang, W. Chen, Y. Huang et al. // Design Science. – 2016. – Vol. 2. DOI: 10.1017/dsj.2016.11
Selected Recent Applications of Sparse Grids / B. Peherstorfer, Ch. Kowitz, D. Pflüger, H.-J. Bungartz // Numerical Mathematics: Theory, Methods and Applications. – 2015. – Vol. 8, no. 3. – Р. 47–77. DOI: 10.4208/nmtma.2015.w05si
