INVESTIGATION OF THE PROCESS OF FORMING GEOMETRIC PARAMETERS OF SEAMLESS PIPES: ANALYSIS OF THE KINEMATIC-FORCE INTERACTION ON THE EXTRACTION-CALIBRATION MILL

Authors

  • D. A. Akhmerov TMK Research, LLC, Chelyabinsk
  • A. V. Vydrin TMK Research, LLC, Chelyabinsk; South Ural State University, Chelyabinsk
  • I. K. Farukshin TMK Research, LLC, Chelyabinsk; South Ural State University, Chelyabinsk
  • A. G. Ulyanov Южно-Уральский государственный университет, Челябинск; АО «Волжский трубный завод», Волжский
  • S. Yu. Motyakov JSC “Volzhsky Pipe Plant”, Volzhsky
  • M. V. Bunyashin PJSC TMK, Moscow

DOI:

https://doi.org/10.14529/met250104

Keywords:

pipe production, seamless pipes, pipe rolling unit, continuous mill, mandrelless rolling, extraction and sizing mill, QForm 3D, computer modeling

Abstract

In the production of seamless pipes, continuous-mill TPAs are currently the most common. One of the fea-tures of continuous rolling mills with a retained mandrel is the presence of an extraction and calibration mill (ICS). In the production of pipes on a continuous rolling mill, the final dimensions of the pipe are formed on the ICS, which ensures, in addition to the final stage of pipe deformation, that the pipe is also removed from the mandrel of the continuous rolling mill. During this operation, tension occurs between the mills, which affects the accuracy of the pipes produced. This is especially noticeable when forming the rear end of the whip, since after the whip leaves the last cage of the continuous mill, it comes into contact with the mandrel for some time, and the extraction and calibration mill creates tensile stresses, which leads to a section of local thinning of the pipe. The rejection of pipes for this defect can reach 8 % of the total production volume. Therefore, the search for new technical solutions.

Author Biography

A. G. Ulyanov, Южно-Уральский государственный университет, Челябинск; АО «Волжский трубный завод», Волжский

South Ural State University, Chelyabinsk; JSC “Volzhsky Pipe Plant”, Volzhsky

Published

2026-03-31

Issue

Section

Metal Forming. Technology and Equipment of Metal Forming