INTELLIGENT METHODS FOR CONDITION MONITORING AND LIFETIME PREDICTION OF GEARBOXES

Authors

  • I. K. Farukshin South Ural State University, Chelyabinsk
  • O. O. Siverin South Ural State University, Chelyabinsk
  • E. E. Alekseev South Ural State University, Chelyabinsk
  • V. D. Salomonov South Ural State University, Chelyabinsk
  • V. D. Aftenko South Ural State University, Chelyabinsk

DOI:

https://doi.org/10.14529/met250405

Keywords:

gearbox, technical diagnostics, machine learning, neural networks, hybrid methods, vibration analysis, acoustic diagnostics, thermal control, remaining useful life, digital twin

Abstract

The article presents an analysis of modern methods for monitoring the condition and predicting the service life of gearboxes, which are key components of industrial systems. Traditional diagnostic approaches are considered, including vibration analysis, acoustic diagnostics, and thermal monitoring, which, despite their wide application, have limited informativeness and do not fully allow for accurate prediction of the re-maining useful life of equipment. Particular attention is given to modern methods based on artificial intelli-gence and machine learning, which enable the automatic extraction of signal parameters (vibroacoustic, thermal, etc.) that carry information about the equipment’s condition, reveal nonlinear patterns, and allow the construction of reliable models of equipment failure processes. Three main directions of intelligent diagnostics are analyzed: machine learning methods, neural network approaches, and hybrid systems that combine signal preprocessing algorithms with deep learning models.

Published

2026-03-31

Issue

Section

Metal Forming. Technology and Equipment of Metal Forming