МОДЕЛИРОВАНИЕ ОПЕРАЦИЙ ОБРАБОТКИ ДАВЛЕНИЕМ ПРИ ПРОИЗВОДСТВЕ ШТАМПОСВАРНЫХ ДЕТАЛЕЙ ТРУБОПРОВОДА

K. S. Torgonin; V. V. Shirokov; B. A. Chaplygin; V. P. Chernobrovin; B. G. Plastinin; A. V. Kozlov; V. G. Dukmasov

doi:10.14529/met180412

Authors

K. S. Torgonin South Ural State University, Chelyabinsk
V. V. Shirokov South Ural State University, Chelyabinsk http://orcid.org/0000-0003-1663-9362
B. A. Chaplygin South Ural State University, Chelyabinsk
V. P. Chernobrovin South Ural State University, Chelyabinsk
B. G. Plastinin South Ural State University, Chelyabinsk
A. V. Kozlov South Ural State University, Chelyabinsk
V. G. Dukmasov South Ural State University, Chelyabinsk

DOI:

https://doi.org/10.14529/met180412

Keywords:

modeling, finite element method, stamp-welded pipe joints, stamping, DEFORM

Abstract

When manufacturing three-way joints, blanks undergo a range of technological operations, including heating, partial cooling, and pressure shaping. Choice of parameters for each of these technological operations directly influences the quality of output production. At the same time, the calculation of technological parameters using engineering methods seems to be rather challenging. Therefore, it is reasonable to use modern software to model technological operations.
This paper analyzes modeling of technological operations in the DEFORM software. Blanks and the tool for modeling technological operations have been created in the SolidWorks software. DEFORM was used to model in succession partial cooling of heated blanks, selection of metal into the flanging zone, and tripping itself. At the first stage, partial cooling of blanks was modeled by placing them in a bath on the depth which was 2/3 of their depth and holding them during a certain time interval. Then, the modeling of selection of metal into the flanging zone took place; during this stage, optimal convexity height was determined. At the third stage, cutting a hole for flanging was modeled; hole dimensions were determined at this stage. At the final stage, flanging of pipe branch was modeled, and after that the wall thickness of the obtained branch was determined. According to modeling results, technological parameters, based on which the trial stamping of three-way joints was made, were determined. Measurement of parameters of finished products showed that calculation results were very close to the results of trial stamping. The obtained three-way joint was deemed acceptable and completely met technical requirements.
Thus, it has been demonstrated that the use of DEFORM software at production facilities manufacturing stamp-welded pipe joints is feasible and will help to decrease the time needed to introduce new product into the production cycle.

References

Popov E.A. Osnovy teorii listovoy shtampovki. [Fundamentals of Sheet Punching Theory]. 2nd ed. Moskow, Mashinostroyeniye Publ., 1977. 278 p.

Gorbunov M.V. Shtampovka detaley iz trubchatykh zagotovok [Stamping Parts from Tubular Blanks]. Moskow, Mashinostroyeniye Publ., 1960. 189 p.

Basayev E.P., Golyshev A.A., Damberg E.S. [Experimental Studies of the Process of Crimping with Thinning]. Izvestiya TulGU. Ser. Mekhanika deformirovannogo tverdogo tela i obrabotka metallov davleniyem, 2004, iss. 2, pp. 168–178. (in Russ)

Mikhaylov Yu.O., Dresvyannikov D.G., Knyazev S.N. [Simulation of the Process of Obtaining Tubular Blanks with Internal Grooves in the DEFORM Software Environment]. Intellektualnye sistemy v proizvodstve, 2013, no. 1 (21), pp. 78–80. (in Russ)

Kharitonov V.A., Yamteeva E.R. [The Calculation of the Preformation Parameters on the Basis of Modeling in the Software Complex DEFORM 3D]. Izvestiya Visshikh Uchebnykh Zavedenii. Chernaya Metallurgiya, 2013, no. 56 (10), pp. 47–48. (in Russ.) DOI: 10.17073/0368-0797-2013-10-47-48

Zamotaev K.S. [Simulation of Stamping and Heat Treating on the Programme DEFORM]. Izvestiya Samarskogo nauchnogo tsentra Rossiyskoy akademii nauk, 2014, vol. 16, no. 4, pp. 220–224. (in Russ)

Grechnikov F.V., Shlyapugin A.G. Nikolenko K.A. Ispol’zovaniye programmy DEFORM 2D dlya opisaniya protsessov listovoy shtampovki [Using the DEFORM 2D Program to Describe Sheet Punching Processes]. Moskow, VINITI RAN Publ., 2006, no. 804-В2006. 6 p.

Zvonov S.Y., Popov I.P., Shlyapugin A.G. Peculiarities of the Process of Hollow Conical Parts Shaping from a Ring Blank. Russian Aeronautics, 2010, no. 3, pp. 358–361. DOI: 10.3103/S1068799810030190

Shlyapugin A.G., Blinova O.Yu. Modelirovaniye protsessa obzhima v programme DEFORM-2D [Simulation of the Crimping Process in DEFORM-2D]. Moskow, VINITI RAN Publ., 2012, no. 8-В2012. 12 p.

Vittenberg A.S., Tavastshern R.I. Progressivnyye metody izgotovleniya detaley truboprovodov [Progressive Methods of Manufacturing Parts of Pipelines]. Moskow, 1959. 181 p.

Parshin V.S. et. al. Prakticheskoye rukovodstvo k programmnomu kompleksu DEFORM-3D [A Practical Guide to the Software Package DEFORM-3D]. Ekaterinburg, UrFU Publ., 2010. 265 p.

http://www.solidworks.ru/

https://www.azom.com/article.aspx?ArticleID=6579

Kutateladze S.S. Osnovy teorii teploobmena [Fundamentals of the Theory of Heat Transfer]. 5th ed. Moskow, Atomizdat Publ., 1979. 416 p.