Technological manufacturing methods and selection of cutting tools for milling of composite materials based on polymers
Keywords:
composite materials, machining, toolAbstract
Machining of composite nonmetallic materials has several features that distinguish itfrom similar treatment of metals, increased requirements for durability and quality of the
training tool. Currently used tools and modes of processing can’t provide the required quality of the products. To solve these problems, we have developed a set of measures aimed at improving the efficiency of cutting tools for the processing of composite materials. The technique of modeling precast milling tools for machining of composite materials, which allowed mathematically describe the structural and geometrical characteristics, to determine the nature of the structural relationships in the system tool. The technique of multi-criteria comparative analysis of design solutions tool for selecting rational design at varying conditions of comparability. The program complex formation of databases collecting milling tools for machining of composite and non-metallic materials of choice in the rational design of a software application. Design new constructions of precast milling tool, enhancing its technological capabilities, reduces the cost of tool materials, downtime associated with the readjustment of the instrument and its replacement with the loss of cutting ability and characterized by high accuracy and reliability in the processing of composite materials. The physical and mathematical model of the processes of deformation, damage and time-violations tool materials such as WC-Co in diamond sharpening based on theoretical principles of mechanics damaged solid media. The regularities of the influence of the combined methods of electro diamond processing on economic and quality of the treatment. Scientifically based technological modes that enable guaranteed quality sharpening carbide cutting tools combined method electro diamond processing. The process of composite non-metallic materials processing tools, prepared with the advice on the creation, production and analysis of design solutions. Experimentally proved the geometric parameters of the tool and to ensure high quality processing of composite materials based on polymers.
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