Modular Structure of Polymeric Composite Technologies
Keywords:
technological process, modular technology, polymeric and composite materialsAbstract
Features of technological processes of rescue and recovery operations with use of polymericand composite materials are considered. Uniqueness and identity of technological processes of repair practically for each aggregate or subassembly is shown. Extensive experience of the repair cases which were carried out for more than 10 years by the enterprises of Chelyabinsk and Chelyabinsk region allowed to allocate sibling species of the repaired
products and the general for them the technical and technological repair solutions
representing elementary processes. Thus each technological process of repair of a concrete
product can be created from elementary standard decisions by association them in a set for
each repaired surface.
In work it is shown that in repair technologies application so-called the “layered systems”
consisting of layers of metal and polymeric and composite material was widely adopted. The elementary “layered system” is the covering from polymeric and composite material.
And application of coverings not only allows to restore a worn-out surface, but also to
provide various operational properties of a working surface.
Not exceptional cases of application more difficult “layered systems”, for example, use
of systems of coverings or metal-composite systems, the unique properties of modern polymeric and composite materials allowing to use more fully and effectively are also considered.
Prospects of use of system approach in application of the modular principle at design of
technological processes are shown. The system of classification of means of technological
equipment is developed for full realization of a modularity of design. That allowed taking into account features of rescue and recovery operations with use of polymeric and composite materials to present modules of technological process of repair.
References
Shyha I., Soo S.L., Aspinwall D.K., Bradley S., Dawson S., Pretorius C.J. Drilling of Titanium/CFRP/Aluminium Stacks. Key Engineering Materials, 2010, Vol. 447–448, pp. 624–633.
Xue X.B., Zhao Y.Y., Kearns V., Williams R.L. Mechanical and Biological Properties of Titanium Syntactic Foams. Proceedings of TMS 2010 Annual Meeting & Exhibition. Vol. 2: Materials Characterization, Computation, Modeling and Energy, TMS, War-rendale, Pennsylvania, USA, 2010,
pp. 129–135.
Zhao Y.Y., Tao X.F., Xue X.B. Manufacture and Mechanical Properties of Metal Matrix Syntactic Foams. Materials Science and Technology (MS&T) 2008, October 5–9. – Pittsburgh, Pennsylvania, USA, 2008, pp. 2607–2615.
Zhao Y.Y., Han F.S., Fung T. Optimisation of Compaction and Liquid – State Sintering in Sintering and Dissolution Process for Manufacturing Al Foams. Materials Science and Engineering A, 2004, vol. 364, pp. 118–126.
Koshin A.A., Shmidt I.V. [The Systematization of Repair Polymeric Composite Materials]. Remont, vosstanovlenie, modernizatsiya [Repair. Reconditioning. Modernization], 2010, no. 5, pp. 39–45.
(in Russ.)
Pavlov E.V. [Research of Processes of Renovation of Details at an Electroarc Welding and the Subsequent Edge Cutting Machining by Tools from Composites]. Izvestiya Yugo-zapadnogo gosudarstvennogo
universiteta. Ser. Tekhnika i tekhnologii [News of Southwest State University. Ser. Technique and Technologies], 2011, no. 2, pp. 13–20. (in Russ.)
Gadalov V.N., Serebrovskij V.I., Skripkina Ju.V., Sal'nikov V.G., Alehin Ju.G., Go-reckij V.V. [Renovation of Machine-Building and Agricultural Mechanism Electroplated Iron-Chromic Coatings with Cementation Application]. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta. Ser. Tekhnika i tekhnologii [News of Southwest State University. Ser. Technique and Technologies], 2012, no. 2-1, pp. 90–94. (in Russ.)
Torrey J.D., Bordia R.K. Mechanical Properties of Polymer-Derived Ceramic Composite Coatings on Steel. Journal of the European Ceramic Society, 2008, vol. 28, iss. 1, pp. 253–257.
Riaz U., Nwaoha C., Ashraf S.M. Recent Advances in Corrosion Protective Composite Coatings Based on Conducting Polymers and Natural Resource Derived Polymers. Progress in Organic Coatings, 2014, vol. 77, iss. 4, pp. 743–756.
Ahmetli G., Deveci H., Soydal U., Seker A., Kurbanli R. Coating, Mechanical and Thermal Properties of Epoxy Toluene Oligomer Modified Epoxy Resin/Sepiolite Composites. Progress in Organic Coatings, 2012, vol. 75, iss. 1–2, pp. 97–105.
Gnedenkov S.V., Sinebryukhov L., Mashtalyar D.V., Egorkin V.S., Sidorova M.V., Gnedenkov A.S. Composite Polymer-Containing Protective Coatings on Magnesium Alloy MA8. Corrosion Science, 2014, vol. 85, pp. 52–59.
Wang H., Gao D., Meng Y., Wang H., Wang E., Zhu Y. Corrosion-Resistance, Robust and Wear-Durable Highly Amphiphobic Polymer Based Composite Coating Via a Simple Spraying Approach. Progress in Organic Coatings, 2015, vol. 82, pp. 74–80.
Teti R. Machining of Composite Materials. CIRP Annals – Manufacturing Technology, 2002, vol. 51, iss. 2, pp. 611–634.
Bazrov B.M. Modul'naja tehnologija v mashinostroenii [Modular Technology in Mechanical Engineering]. Мoscow, Mashinostroenie Publ., 2001. 368 p.
Koshin A.A., Pashnev V.A. [Development of the Qualifier of Operations and Transitions of Repair Technological Processes on the Basis of Polymeric Composite Materials]. Progressivnye tehnologii v mashinostroenii: sb. nauch. trudov [Progressive Technologies in Mechanical Engineering: Collection
of Scientific Works]. Cheljabinsk, South Ural St. Univ. Publ., 2002, pp. 23–26. (in Russ.)
Tulinov A.B. Tekhnologicheskie metody primeneniya kompozitsionnykh materialov pri remonte sistem zhizneobespecheniya gorodskogo kommunal'nogo hozyaystva [Technological Methods of Use of
Composite Materials at Repair of Life Support Systems of Municipal Services]. Мoscow, МGUS Publ., 2003. 124 p.
D'yakonov A.A., Koshin A.A. [Features of Processing by Cutting of Metalpolymers]. Naukoyomkie tekhnologii v mashinostroenii [High Technologies in Mechanical Engineering], 2013, no. 11(29), pp.14–18. (in Russ.)
D'yakonov A.A. [Analysis of Mechanics of Microcutting and Disperse Structure of Metalpolymers]. Fundamental'nye i prikladnye problemy tekhniki i tekhnologii [Fundamental and Applied Problems of Equipment and Technology], 2013, no. 1 (297), pp. 83–88. (in Russ.)
Yeo S.M., Polycarpou A.A. Micromechanical Properties of Polymeric Coatings. Tribology International, 2013, vol. 60, рр. 198–208.
Kryzhanovskiy V.K., Burlov V.V., Panimatchenko A.D., Kryzhanovskaya Yu.V. Tekhnicheskie svoystva polimernykh materialov: uch.-sprav. posobie [Technical Properties of Polymeric Materials: Educational Handbook]. St. Peterburg, Professiya Publ., 2003, 240 с.




