Development of software for automated selection of abrasive tools for grinding operation

Authors

  • L. V. Shipulin South Ural State University, Chelyabinsk
  • M. M. Al-Aqeeli South Ural State University, Chelyabinsk

Keywords:

grinding wheel, automated selection of abrasive tool, software for selection of tool

Abstract

The practical problem of a choice of an abrasive tool on grinding operation consisting in
complexity of assignment of numerous characteristics of the tool and high influence of qualification of the process engineer is considered. The solution of this problem by software development
for an automated choice of an abrasive tool is proposed. The algorithm which is based on some
existing tool choice technique is necessary for software development. As a basis the technique
from the reference manual of the Ural scientific research institute of abrasives and grinding considering the main physical correlations and regularities of processes of high speed processing is
selected. By a technique the integrated algorithm which is consisting of nine units and including
a choice of all key parameters of an abrasive tool is constructed. The algorithm is realized in
the instrumental environment Microsoft Visual on C# object-oriented programming language
therefore the software including a set of reference tables and the device of a choice of necessary
values from these tables is received. The example of functioning of the application is shown:
on the basis of the entered basic data showing a certain production situation, the software selects
three suitable markings of grinding wheels in process of their preference. Use of the developed
software showed that time spent for a choice of a grinding wheel equals to about 10–30 seconds,
and quality of a choice isn't influenced by qualification of the process engineer. In this regard,
the developed software module allows to solve an objective, to increase efficiency of processing
by grinding and to reduce time of technological preparation of production.

Author Biographies

L. V. Shipulin, South Ural State University, Chelyabinsk

кандидат технических наук, доцент кафедры«Технология
автоматизированного машиностроения»

M. M. Al-Aqeeli, South Ural State University, Chelyabinsk

магистрант кафедры«Технология автоматизированного маши-ностроения»

References

Maslov, E.N. Teoriya shlifovaniya materialov[Theory of grinding of materials]. Moscow, Mashinostroenie Publ., 1974. 320 p.

Rybakov V.A. (Ed.) Abrazivnye materialy i instrumenty: katalog-spravochnik [Abrasive materials and tools: catalog reference book]. Moscow, NIImash Publ., 1976. 390 p.

Reznikov A.N. (Ed.) Abrazivnaya i almaznaya obrabotka materialov. Spravochnik[Abrasive and diamond processing of materials. Reference book]. Moscow, Mashinostroenie Publ., 1977. 391 p.

Rowe, W.B. Principles of Modern Grinding Technology (Second Ed.). William Andrew, 2014. 480 p.

Malkin S., Guo S.C. Grinding Technology: Theory & Application of Machining with Abrasives. Second Ed., Industrial Press Inc., 2008. 320 p.

Lur'e G.B., Komissarzhevskaya V.N. Shlifoval'nye stanki i ikh naladka. Uchebnik dlya professional'no-tekhnicheskikh uchebnykh zavedeniy[Grinding mashines and their adjustment. The textbook

for professional educational institutions]. Moscow, Vysshaya Shkola Publ., 1972. 416 p

.

Baranovskiy Yu.V. (Ed.) Rezhimy rezaniya metallov. Spravochnik[Cutting conditions of metals. Reference book]. Moscow, Mashinostroenie Publ., 1972. 408 p.

Sayutin G.I. Vybor shlifoval'nykh krugov (dlya zharoprochnykh i instrumental'nykh staley) [The choice of grinding wheels (for heatresisting and instrumental steels)]. Moscow, Mashinostroenie Publ., 1976. 64 p.

Mutsyanko V.I., Filimonov L.N. (Ed.) Osnovy vybora shlifoval'nykhkrugov i podgotovka ikh k ekspluatatsii [Bases of the choice of grinding wheels and preparation them to operation]. 3rd ed. St. Petersburg: Mashinostroenie Publ., 1987. 134 p.

Obshchemashinostroitel'nye normativy vremeni na operatsii, vypolnyaemye na shlifoval'nykh i dovodochnykh stankakh, s primeneniem avtomatizirovannoy sistemy tekhnicheskogo normirovaniya.

Krupnoseriynoe i sredneseriynoe proizvodstvo. Chast' I: Ukazaniya po ekspluatatsii[Machinebuilding standard rates of time for the transactions which are carried out on grinding and honing machines using

an automated system of technical regulation. Large-lot and medium-lot production. Part of I: Instructions for operation]. Moscow, TsBPNT pri NII Truda Publ., 1985. 208 p.

Obshchemashinostroitel'nye normativy vremeni na operatsii, vypolnyaemye na shlifoval'nykh i dovodochnykh stankakh, s primeneniem avtomatizirovannoy sistemy tekhnicheskogo normirovaniya.

Krupnoseriynoe i sredneseriynoe proizvodstvo. Chast' II: Kontrol'nye primery[Machinebuilding standard rates of time for the transactions which are carried out on grinding and honing machines using an

automated system of technical regulation. Large-lot and medium-lot production. Part II: Control examples]. Moscow, TsBPNT pri NII Truda Publ., 1985. 296 p.

Mezhotraslevye ukrupnennye normativy vremeni na raboty, vypolnyaemye na shlifoval'nykh i dovodochnykh stankakh. Edinichnoe i melkoseriynoe proizvodstvo[The cross-industry integrated standard rates of time for the works performed on grinding and honing machines. Single-piece and small-lot production]. Moscow: TsBNT pri NII Truda Publ., 2001. 153 p.

Kashchuk V.A., Vereshchagin V.A. Spravochnik shlifovshchika [Reference book of the grinder]. Moscow, Mashinostroenie Publ., 1988. 480 p.

Ardashev D.V. et al. Rezhimy rezaniya na raboty, vypolnyaemye na shlifoval'nykh i dovodochnykh stankakh s ruchnym upravleniem i poluavtomatakh: spravochnik [The cutting modes for the works performed on grinding and hand-operated honing machines and semiautomatic devices: reference book]. Chelyabinsk, ATOKSO Publ., 2007. 384 p.

Katalog-spravochnik abrazivnogo instrumenta firmy Grinding Techniques[Catalog reference book of the abrasive tool of Grinding Techniques]. Available at: http://www.grindtech.com/pdf/

TECHCATALOGUE_EBOOK.pdf (accessed 03.03.2017).

Ardashev D.V., Guzeev V.I. [Condition and instrumental equipment of operations of abrasive processing on the basis of variable design]. STIN, 2016, no. 11, pp. 32–35. (in Russ.)

Ardashev D.V., Guzeev V.I. [Continual design of operations of grinding]. STIN, 2016, no. 8, pp. 33–37. (in Russ.)

Chen X., Allanson D.R., Rowe W.B. Life cycle model of the grinding process. Computers in Industry, 1998, no. 36, pp. 5–11.

Rowe W.B., Li Y., Chen X., Mills B. An Intelligent Multiagent Approach for Selection of Grinding Conditions, CIRP Annals. Manufacturing Technology, 1997, no. 46, pp. 233–238.

Nazarieva V.A. Network model of selection grain size of grinding wheels with the elements of the use of artificial intelligence systems. STIN, 2016, no. 2, pp. 37–40.

Published

2017-06-19

Issue

Section

Technology