Experimental investigation of temperature in the cutting zone in microgrinding
Keywords:
micromechanics microgrinding, thermophysical model.Abstract
The article describes the technique and results of experimental studies of micromechanical processing – microgrinding. The main goal of the conducted experiments is the approbation of the developed thermophysical model of microgrinding. This model avoids a large number of experiments with changing materials, technical requirements and production conditions.
As the processed material, K-8 grade glass is chosen, which is the most popular material for manufacturing optical and medical devices, such as lenses, prisms, lasers, cuvettes for hemoglobins, etc. The material of the cutting part of the microgrinding tool is polycrystalline diamond.
To collect data on cutting forces, the Kistler dynamometer was used. For research and collection of data on the cutting temperature, a unique technique was used, which makes it possible to obtain a thermal imager and image processing using pixels. This technique allows you to record
the temperature at any time, and also clearly associate it with the known value of the pixel dimensions.
References
Liow J.L. Mechanical Micromachining: a Sustainable Micro-Device Manufacturing Approach. Journal of Cleaner Production, 2009, no. 17, pp. 662–667. DOI: 10.1016/j.jclepro.2008.11.012.
Altintas Y., Jin X., Mechanics of Micro-Milling with Round Edge Tools. CIRP Annals Manufacturing, 2011, no. 60, pp. 77–80. DOI: 10.1016/j.cirp.2011.03.084
Patra K., Anand R.S., Steiner M., Biermann D. Experimental Analysis of Cutting Forces in Microdrilling of Austenitic Stainless Steel (X5CrNi18-10). Materials and Manufacturing Processes, 2015, no. 30 (2), pp. 248–255. DOI: 10.1080/10426914.2014.941867
Pratap T., Patra K., Dyakonov A.A. Modeling Cutting Force in Micro-Milling of Ti-6Al-4V Titanium Alloy. Procedia Engineering, 2015, vol. 129, pp. 134–139. DOI: 10.1016/j.proeng.2015.12.021
Anand R.S., Patra K., Steiner M., Biermann D. Mechanistic Modeling of Micro-Drilling Cutting Forces. International Journal of Advanced Manufacturing Technology, 2017, no. 88 (1–4), pp. 241–254. DOI: 10.1007/s00170-016-8632-2
Pratap A., Patra K., Dyakonov A.A. Manufacturing Miniature Products by Micro-Grinding: A Review. Procedia Engineering, 2016, no. 150, pp. 969–974. DOI:10.1016/j.proeng.2016.07.072
Sopeltzev A.V., Dyakonov A.A., Patra K. Dynamic Model of Material Deforming under Microgrinding. Procedia Engineering, 2015, no. 129, pp. 127–133. DOI: 10.1016/j.proeng.2015.12.020
Zhang Q., To S., Zhao Q., Guo B., Recrystallization of Amorphized Si During Micro-Grinding of RB-SiC/Si Composites. Materials Letters, 2016, vol. 172, pp. 48–51. DOI: 10.1016/j.matlet.2016.02.027
Zhang Q., To S., Zhao Q., Guo B., Zhang G. Impact of Material Microstructure and Diamond Grit Wear on Surface Finish in Micro-Grinding of RB-SiC/Si and WC/Co Carbides. Int. Journal of Refractory Metals and Hard Materials, 2015, no. 51, pp. 258–263. DOI: 10.1016/j.ijrmhm.2015.04.026
Zhang Q., To S., Zhao Q., Guo B. Amorphization and C Segregation Based Surface Generation of Reaction-Bonded SiC/Si Composites under Micro-Grinding. International Journal of Machine Tools & Manufacture, 2015, no. 95, pp. 78–81. DOI: 10.1016/j.ijmachtools.2015.05.007
Lee P-H., Lee S.W., Lim S-W. Lee S-H., Ko H.S., Shin S-W. A Study on Thermal Characteristics of Micro-Scale Grinding Process Using Nanofluid Minimum Quantity Lubrication (MQL). International Journal of Precision Engineering and Manufacturing, 2015, vol. 16, no. 9, pp. 1899–1909. DOI: 10.1007/s12541-015-0247-2
Lee P-H., Nam J.S., Li C., Lee S.W. An Experimental Study on Micro-Grinding Process with Nanofluid Minimum Quantity Lubrication (MQL). International Journal of Precision Engineering and Manufacturing, 2012, vol. 13, no. 3, pp. 331–338. DOI: 10.1007/s12541-012-0042-2
Lee P-H., Lee S.W. Experimental Characterization of Micro-Grinding Process Using Compressed Chilly Air. International Journal of Machine Tools & Manufacture, 2011, no. 51, pp. 201–209. DOI: 10.1016/j.ijmachtools.2010.11.010
Park H.W., Liang S.Y. Force Modeling of Microscale Grinding Process Incorporating Thermal Effects. International Journal of Advanced Manufacturing Technology, 2008, no. 44 (5), pp. 476–486. DOI: 10.1007/s00170-008-1852-3
Park H.W., Liang S.Y., Chen R. Microgrinding Force Predictive Modelling Based on Microscale Single Grain Interaction Analysis. International Journal of Manufacturing Technology and Mana¬gement, 2007, no. 12 (1), pp. 25–38. DOI: 10.1504/IJMTM.2007.014141
Park H.W. Micro Grinding Mechanics and Machine Tools: Research on the Methodologies to Predict Micro-Grinding and Design Meso-Machine Tools. VDM Verlag, 2009. 188 p.
Denkena B., Friemuth T., Reichstein M. Potentials of Different Process Kinematics in Micro Grinding. Annals of the CIRP, 2003, no. 52 (1), pp. 463–466.
Feng J., Chen P., Ni J. Prediction of Grinding Force in Microgrinding of Ceramic Materials by Cohesive Zone-Based Finite Element Method. The International Journal of Advanced Manufacturing Technology, 2013, vol. 68, iss. 5, pp. 1039–1053. DOI: 10.1007/s00170-013-4895-z
Feng J., Chen P., Ni J. Prediction of Surface Generation in Microgrinding of Ceramic Materials by Coupled Trajectory and Finite Element Analysis. Finite Elements in Analysis and Design, 2012, no. 57, pp. 67–80. DOI: 10.1016/j.finel.2012.03.002
Дьяконов А.А., Геренштейн А.В., Городкова А.Е. Теплофизическое моделирование процесса микрошлифования. СТИН. 2017. № 1. С. 33–37. [Dyakonov A.A., Gerenshtejn A.V., Gorodkova A.E. [Thermophysical modeling of the microgrinding process]. STIN, 2017, no. 1, pp. 33–37. (in Russ.)]




