Mathematical modeling of the modernized shock-vibration mechanism

Authors

  • M. A. Asfandiyarov South Ural State University, Chelyabinsk
  • E. I. Kromsky South Ural State University, Chelyabinsk
  • K. V. Ivshina South Ural State University, Chelyabinsk
  • R. R. Akhmetshina Ural Federal University, Ekaterinburg

Keywords:

mathematical model, road construction machines, shock vibration mechanism, lever of Archimedes, four-link mechanism

Abstract

In this article, the mathematical model of the modernized shock-vibration mechanism for compaction of bulk materials is considered (including those that are difficult to deform) based on a four-link mechanism, which includes the Archimedes lever. The article shows the advantages of this mechanism relative to the previous one. Displays formulas for calculating drive increase factors. The mathematical model of the mechanism consisting of geometrical, kinematic and power calculations is described. Based on the mathematical model, the necessary conditions for the successful operation of this mechanism were selected. The department “Wheeled and Tracked Vehicles” of SUSU designed a 3D-model of the working body based on a four-link mechanism and the entire pilot plant. Thanks to a specially designed bearing surface frames (table) that allows you to adjust the height of the seal from 10 to 250 mm. After the installation is completed, it will allow not only testing the four-link mechanism, but also to understand how deep and with what effect it is able to compact. By conducting early tests on a shock-vibration stand with a hinged-lever mechanism with a compaction height of 65 mm, the technological capabilities and advantages of this mechanism were confirmed in comparison with the vibration compaction technology adopted on modern wheeled or tracked concrete pavers, namely, control samples of concrete showed an increase strength 1,2–1,4 times in comparison with the strength of
the samples obtained by traditional sealing technology. But the relative disadvantages of such a design were also found, which were eliminated in the modernized shock-vibration mechanism based on the four-link mechanism.

Author Biographies

M. A. Asfandiyarov, South Ural State University, Chelyabinsk

аспирант кафедры «Колесных и гусеничные машин»

E. I. Kromsky, South Ural State University, Chelyabinsk

кандидат технических наук, доцент кафедры«Колесные и гусенич-ные машины»

K. V. Ivshina, South Ural State University, Chelyabinsk

аспирант кафедры «Безопасность жизнедеятельности»

R. R. Akhmetshina, Ural Federal University, Ekaterinburg

магистрант

References

Довгяло, В.А. Дорожно-строительные машины / В.А. Довгяло, Д.И. Бочкарев. – 2-изд., перераб. и доп. – Гомель: БелГУ, 2014. –256 с.

Тимофеев, Ю.Л. Технология вибрационного уплотнения бетона при устройстве монолитных конструкций: учеб. пособие для техн. вузов / Ю.Л. Тимофеев. – Ростов н/Д., 2002. – 47 с.

Создание строительных композиционных материалов на основе некондиционного бетона по различным технологиям / Б.В. Гусев, Д.А. Губанов, О.Ю. Губанова и др. // Научные труды

-й Всероссийской конференции, 2014. – С. 265–274.

Павлова, Л.В. Реконструкция автомобильных дорог: учеб. пособие / Л.В. Павлова. –

Самара: СГАСУ, 2013. – 208 с.

Кондаков, С.В. Обоснование параметров ударно-вибрационного механизма уплотнения бетонной смеси для бетоноукладчика на гусеничном ходу / С.В. Кондаков, Е.И. Кромский,

М.А. Асфандияров // Всероссийская научно-практическая конференция. – Челябинск: ОУ ВО «Южно-Уральский институт управления и экономики», 2018. – С. 148–156.

Патент ПМ РФ RU № 93320 Российская федерация. Устройство для получения изделий из композиционных материалов / Е.И. Кромский, В.Н. Бондарь, А.В. Свирид; заявитель и патентообладатель ЮУрГУ, 2010. Бюл. № 12.

Патент ПМ РФ RU № 176735 Российская федерация. Бетоноукладчик / Е.И. Кромский, А.А. Базанов, А.А. Немыкин; заявитель и патентообладатель ЮУрГУ, 2018. Бюл. № 01.

Role of MMS and IFToMM in multibody dynamics / J. Cuadrado, J. Escalona, W. Schiehleh, R. Seifried // Springer International Publishing. – 2011. – С. 161–172.

Gashaw, Y.A. Dozer Production. In Fundamentals of Earthmoving Equipment / Y.A. Gashaw. – Addis Ababa, Ethiopia, 2009. – 128 p.

Анурьев, В.И. Справочник конструктора – машиностроителя / В.И. Анурьев. – М.: Машиностроение, 1999. – 912 с.

Пожбелко, В.И. Теория механизмов и машин / В.И. Пожбелко, П.Ж. Виницкий, Н.И. Ахметшин. – Челябинск, 2003. – Ч. 1. – 108 с.

Пожбелко, В.И. Теория механизмов и машин / В.И. Пожбелко, П.Ж. Виницкий, Н.И. Ахметшин. – Челябинск, 2003. – Ч. 2. –52 с.

The synthesis of four-bar mechanism / A. Zhauyt, K. Alipov, A Zhankeldi et al. // Vibro-engineering Procedia. – 2016. – Vol. 10. – P. 486–491.

Koshel, S. Structural analysis of the mechanism with a third-class structure group of the fourth order / S. Koshel, G. Koshel. – New Delhi: Tata McGraw-Hill Publishing company, 2019. – P. 29–33.

Platovskikh, M.J. Self-oscillations of machines and mechanisms / M.J. Platovskikh, M.M. Vetyukov. – St. Petersburg: University of Mines, 2017. – P. 87–103.

Abu-Zarifa, A. Theory of Machines / A. Abu-Zarifa. – Islamic University of Gaza. Department of Mechanical Engineering, 2012. – 41 p.

Tarabarin, V.B. Virtual laboratory works on theory of mechanism and machine / V.B. Tarabarin, Z.I. Tarabarina, A.G. Feygina. – Moscow: Bauman MSTU, 2014. – P. 171–180.

Sylyvonyuk, A.V. Solidworks motion applycation at the study of course theory of machines mechanisms / A.V. Sylyvonyuk. – Lutsk: LNTY, 2015. – P. 243–247.

Object-oriented design techniques / E. Gamma, R. Helm, R. Johnson, D. Vlissides. – St. Petersburg: Design Patterns, 2015. – 368 p.

Walkenbach, D. Professional programming on VBA / D. Walkenbach. – Moscow: Dialectics, 2012. – 944 p.

Published

2020-01-17

Issue

Section

Calculation and design