The Comparative Analysis of Modern Electric Modes Control Systems in Electric Arc and Ladle Furnaces
DOI:
https://doi.org/10.14529/power200306Keywords:
electric arc furnace, ladle furnace, electric mode control system, electrode motion hydraulic drive, electric arc, energy efficiencyAbstract
The research presents the comparative analysis of the most common electrical mode control systems for electric arc furnaces (EAF) and ladle furnaces (LF) produced by the leading foreign companies, i.e. Siemens VAI (Primetals Technologies), Danieli, Amec Spie , AMI, Ferrotron. The comparative analysis criteria are
the functionality requirements for the electric mode control systems, which ensure optimal operation of the furnace units at minimum production costs. Such analysis allows solving various tasks related to the electric steel-making production planning, as well as to basic technological equipment supplier selection. The results of the comparative analysis are of significant practical importance, since in a number of cases, the studies into the furnace units’ operation optimization show no technical possibility to achieve the required energy and time levels due to the limitations posed by the architecture of the electrical mode and the electrode motion control system.
References
Nikolaev A.A., Tulupov P.G., Astashova G.V. The comparative analysis of electrode control systems of electric arc furnaces and ladle furnaces. 2016 2nd International Conference on Industrial Engineering, Applica-tions and Manufacturing (ICIEAM), 2016. DOI: 10.1109/icieam.2016.7910888
Wang Yan, Mao Zhi-zhong, Tian Hui-xin, Li Yan, Yuan Ping. Modeling of electrode system for three-phase electric arc furnace. J. Cent. South Univ. Technol, 2010, vol. 17, pp. 560–565. DOI: 10.1007/s11771-010-0523-3
Nikolaev A.A., Rousseau J.J., Szymanski V., Tulupov P.G. An experimental study of electric arc current harmonics in electric arc furnaces with different power characteristics. Vestnik of Nosov Magnitogorsk State Technical University, 2016, vol. 14, no. 3. (in Russ.) DOI: 10.18503/1995-2732-2016-14-3-106-120
Nikolaev A.A., Kornilov G.P., Povelitsa E.V., Tulupov P.G. Study of different methods to design automated electrode position control systems for electric arc furances and ladle furnaces. Vestnik of Nosov Magnitogorsk State Technical University, 2015, no. 2, pp. 90–100 (in Russ.)
Bowman B., Krüger K. Arc Furnace Physics. Verlag Stahleisen GmbH, Düsseldorf, 2009.
Krüger K. Modellbildung und Regelung der elektrischen Energieumsetzung von Lichtbogenöfen (Mode-ling and control of the electrical energy conversion in arc furnaces). Dr.-Ing. Dissertation, Fachbereich Maschi-nenbau, Universität der Bundeswehr Hamburg, Fortschritt-Berichte VDI. Reihe 6, Nr. 382, VDI-Verlag, Düsseldorf, 1998.
Boulet B., Lalli G., Ajerschv M. Modeling and control of an electric arc furnace. Presented at the American Control Conference, Denver, CO, USA, Jun. 4–6, 2000.
Panoiu M., Panoiu C., Ghiormez L. Modeling of the electric arc behaviour of the electric arc furnace.
th International Workshop on Soft Computing Applications. Szeged, Hungary, 2012, pp. 261–271. DOI: 10.1007/978-3-642-33941-7_24
Nikolaev A.A., Tulupov P.G. Method of setting optimum asymmetric mode of operation of electric arc furnace. 2016 11th France-Japan & 9th Europe-Asia Congress on Mechatronics (MECATRONICS),17th Interna-tional Conference on Research and Education in Mechatronics (REM), Compiegne, 2016, pp. 033–037. DOI: 10.1109/mecatronics.2016.7547111
Nikolaev A.A., Tulupov P.G., Anufriev A.V. Sistema upravleniya elektricheskim rezhimom dugovoy staleplavilnoy pechi [The electric mode control system of electric arc furnace]. Patent RF, no. 176106, 2018.
Nikolaev A.A., Tulupov P.G., Anufriev A.V. Assessing the Feasibility of Electrical Mode Control of Ultra-High Power Arc Steelmaking Furnace Based on Data about Harmonic Composition of Arc Currents and Voltages. Proceedings of 16th International Conference on Research and Education in Mechatronics (REM2015). IEEE. Bochum, Germany, November 18–20, 2015, pp. 302–308. DOI: 10.1109/REM.2015. 73804112
Chang G.W., Liu Y.J., Huang H.M., Chu S.Y. Harmonic Analysis of the Industrial Power System with
an AC Electric Arc Furnace. Proceedings of IEEE Power Engineering Society General Meeting, 2016. Montreal. Canada. IEEE, pp. 1–4. DOI: 10.1109/PES.2006. 1709471
Ye Xiao-Mei, Liu Xiao-He. The Harmonic Detection based on Wavelet Transform and FFT for Electric Arc Furnaces. Proceedings of International Conference on Wavelet Analysis and Pattern Recognition. Baoding. China. IEEE, 2009, pp. 408–412. DOI: 10.1109/ICWAPR. 2009.5207486
Yongning Wang, Heming Li, Boqiang Xu, Liling Sun. Simulation Research of Harmonics in Electric Sys-tem of Arc Furnace. Proceedings of Power System Technology International Conference. IEEE. 2004, vol. 1, pp. 902–906. DOI: 10.1109/ICPST.2004.1460122
Nikolaev A.A., Tulupov P.G., Povelitsa E.V. Ustroystvo regulirovaniya impedansa dugovoy stale-plavilnoy pechi [Impedance regulator for electric arc furnace]. Patent RF, no. 176886, 2018.




