Ways to improve the efficiency of the electric drive of cold rolling-mill
Keywords:
cold reducing mill, energy efficiency improvement, decrease of root-mean-square currentAbstract
Different ways to improve energy efficiency of electric drives of cold reducing mill are considered. Studies based on mathematical modelling result in quantitative evaluation of the energy saving. With the example of
the KhPT-450 cold reducing mill, the dependence of the root-mean- square current of the motor armature
of the main stand drive on the cutoff frequency of the speed loop has been obtained. The paper considers possible energy savings by means of preliminary motor field reduction before the rolling duty cycle. It defines points of field-reduction pulse supply and termination that are optimal for power saving. The paper specifies conditions for substantiation of correlated parameters of the dynamic units and changing operation schedule of the electric drive, thus, providing the greatest reduction of losses in the main drive of the cold reducing mill. These measures under consideration are aimed to improve energy efficiency of electric drives of these mills and reduce power consumption for a rolling cycle by 20–25 %.
References
Hramshin V.R. Razrabotka ehlektrotekhnicheskih sistem nepreryvnoj gruppy stana goryachej prokatki pri rasshirenii sortamenta polos. Dokt. dis. [Development of Electrical Systems, Continuous Hot Rolling Mill Groups in Expanding the Assortment of Bands. Doct. diss.]. Magnitogorsk, 2013. 360 p.
Bur'yanov V.F., Rokotyan E.S., Gurevich A.E. Raschet moshchnosti dvigateley glavnykh privodov pro-katnykh stanov [Calculation of Engine Power the Main Drives of Rolling Mills]. Moscow, Metallurgizdat Publ., 1962. 360 p.
Druzhinin N.N. Elektrooborudovanie prokatnykh stanov [Electric Equipment of Rolling Mill]. Metallurg-izdat Publ., 1956. 456 p.
Yudin V.A., Petrokas L.V. Teoriya mekhanizmov i mashin [Theory of mechanisms and machines]. Mos-cow, Vyssh. Shkola Publ., 1977. 527 p.
Dralyuk B.N., Tikockij A.E. [Double-range Control of the Eelectric Motor Winder Rolling Mill Roll Sheet]. Electrical Technology Russia, no. 5, 1969, pp. 41–45. (in Russ).
Morozov D.P. [On the Theory of Electromechanical Processes of Cold Rolling Mills]. Bulletin of Industry, no. 3, 1944, pp. 16–19.
Ostrouhov V.V. Elektroprivod stana holodnoj prokatki trub. Dokt. diss. [Electric Drive of Tubes Cold Rolling Mill. Doct. diss.] Chelyabinsk, 2012, 153 p.
Zhuravlev A.M., Belousov E.V., Sychev D.A., Kinas S.I. [Mathematical Model of the Field Regulated Reluctance Machine Electric Drive]. Bulletin of the South Ural State University. Ser. Power Engineering, 2014, vol. 14, no. 1, pp. 66–70. (in Russ.)
Usynin Yu.S., Grigorew M.A., Shishkov A.N. [Frequency-response Data of the Torque Control Channel in Synchronous Electric Drives]. Electrical Technology Russia, 2012, no. 4, pp. 54–59. (in Russ.)
Sychev D.A., Kinas S.I., Zhuravlev A.M. [Improvement of Specific Indicators of Synchronous Reluc-tance Drives]. Dostizheniya i perspektivy tekhnicheskikh nauk [Achievements and Prospects of Technical Sci-ences. Collection of Articles of the International Scientific and Practical Conference]. Ufa, Aeterna Publ., 2014, pp. 38–45. (in Russ.)




